099948 86858

ayyappacastingpvtltd@gmail.com

Grey & SG Iron Casting Manufacturer & Supplier

Ayyappa Casting Pvt Ltd is one of the leading manufacturers of Grey Iron & S.G Iron Casting.

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Grey Iron Casting

Gray iron is one of the most popular material in the industry.
At Ayyappa Casting Pvt Ltd, we deal with gray iron every day.

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SG Iron Casting

SG iron casting is an interesting alternative to gray iron.
With Ayyappa Casting Pvt Ltd at the helm, you’ll get the exact results you want.

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Ayyappa

8

Years
Experience

Expert in Casting

about us

Established in the year 2015. Ayyappa Casting Pvt Ltd is one of the leading manufacturers of Grey Iron & S.G Iron Casting. Our casting can be used in wide range of diversified industry including Automobile, Agriculture, Hydraulics, Pumps, Motors and in General engineering industries.

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Our Product
 

We work Together to Make
a Difference Product


Process

SAND PLANT

    Mechanized sand plant with the following facilities is in use to import good surface finish and dimensional accuracy

  • 300 kg intensive mixers — 2 Nos.
  • Correct quantity of return sand, additives and cycle time are controlled by PLC
  • Prepared sand compatibility is maintained between 39 to 43 bymeasuring return sand temperature and adjusting water addition.

MOULDING

  • For hand-moulding, CO2 process is used. The maximum size is 1300x13000x300mm
  • The moulding department is facilitated with
  • ARPA - 300-2 pair
  • ARPA - 200- I pair
  • Molding is the process of manufacturing by shaping liquid or pliable raw material using a rigid frame called a mold or matrix.This itself may have been made using a pattern or model

PATTERN SHOP

  • Patterns are made as per the measurements of customer drawings by outsourcing.
  • Pattern Minor Reworks done at Inhouse Only
  • A pattern is a copy of the object to be cast and prepares the cavity into which molten material will be poured during the casting process. They will repeatedly provide a dimensionally acceptable casting.

CORE SHOP

  • 5kgs capacity cold box core shooter machine-9Nos
  • Core Sand Mixer
      1) 100kg Sand Mixer -4Nos
      2) 50kg Sand Mixer -2Nos
  • CO2 & air setting oil process are undertaken

METALLURIGICAL


  • C.E meter is used (Suyash make) on the platform
  • Bruker Q2 ION make table top spectro meter is used to check 19 elements before pouring for various grades
  • Binacular inverted microscope with attached image analyser is used to check the micro structure.
  • Immersion pyrometer is used to check the metal temperature (suyash make).

MELTING

    Induction Furnace:

  • 650 HZ 1300 KW dual track plus medium frequency induction furnace.
  • 2 Nos 1Ton crucibles are in operation
  • Fume extraction system employed connected with venturi scrubber
  • Liquid metal is handled by ladle handler (300 kg T spout ladles).
  • The metal is transferred to moulds using mono rail systems
TESTING

Physical Testing

The 40 T digital display U.T.M. at Ayyappa Casting Pvt Ltd is used to check the tensile strength of various grades, with computerized analysis for precise results.
3000 kg capacity brinnel hardness tester is employed to ensure the surface hardness.
Poldi hardness test used to ensure the surface hardness for hand molding casting.

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FINISHING

  • 500 kg capacity of cabin type close loop, spin hook hanger type with 2no blasting machine is in operation.
  • 300 kg single blast wheel endless belt thumb blast machine is used to clean the castings.
  • 13 sets of pedestal grinders with 400/50 wheels are used for grinding.
  • AG 7-disc wheels and pencil grinders are used to finish the casting to remove burns
  • AG 4-mount point machine to be use
  • Common dust collector employed to suck the dust generated during grinding

Industries Served


Automobile

Agriculture

Hydraulics

Pump

Motors

General engineering industries.

Customers

Our Major customers